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GCSE Design & Technology

Specialist technical principles

149 questions9 subtopicsAQAEdexcelEduqasOCRCCEA
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What's covered

Using and working with materials36
Specialist techniques and processes30
Sources and origins17
Stock forms, types and sizes15
Forces and stresses14
Surface treatments and finishes12
Ecological and social footprint9
Scales of production8
Selection of materials or components8

Key facts

1

Ecological and social footprint

Bamboo is promoted as a sustainable alternative to traditional hardwoods because it regrows rapidly after cutting without replanting — bamboo is a grass, so the cut stems regenerate from the existing root system, and some species grow up to around 1 m per day.

2

Forces and stresses

Compression is a pushing force that shortens a material along its axis (tries to crush along its length).

3

Scales of production

Batch production makes identical items in fixed-size groups (batches), then the line switches to produce a different product. Examples: bakery batches, a furniture range built 50 at a time.

4

Selection of materials or components

Cast iron is brittle under impact loading, which makes it unsuitable for a portable gym dumbbell handle (impact-loaded). The cast-iron dumbbell weight is fine because the loading is static; the handle takes shock loads on drop.

5

Sources and origins

Air drying timber takes longer than kiln drying but uses far less energy — kilns burn fuel or electricity to heat the chamber, while air drying relies on ambient airflow.

6

Specialist techniques and processes

Annealing softens a metal by heating it above its recrystallisation temperature and then allowing it to cool slowly, increasing ductility and reducing hardness.

7

Stock forms, types and sizes

A4 paper is half the area of A3, not twice it. Folding an A3 sheet in half along its long edge produces two A4 sheets.

8

Surface treatments and finishes

Anodising aluminium is an electrolytic process that thickens the natural oxide layer on the metal surface, increasing corrosion resistance and wear resistance. It can also hold dye for coloured finishes.

9

Using and working with materials

ABS (acrylonitrile butadiene styrene) is used to make LEGO bricks because of its toughness and impact resistance; "Lego bricks have primarily been made from ABS since 1963."

10

Ecological and social footprint

Carbon footprint is the total greenhouse gas emissions associated with a product's full life cycle — including raw material extraction, manufacture, transport, use and disposal — not just the emissions at the factory.

Sample questions

A taste of the 149 questions in this topic, answers marked. Sign up to practise the full set with spaced repetition.

1Ecological and social footprint

Why is fast fashion a particular environmental concern in the textile industry?

  • •Fast fashion garments are heavier than usual
  • •Fast fashion only sells in winter months
  • •Fast fashion uses only recycled materials
  • ✓Short product life sends large volumes to landfill
2Forces and stresses

Which is a force named in the D&T forces and stresses content?

  • •Friction
  • •Gravity
  • •Momentum
  • ✓Tension
3Scales of production

Why is injection moulding chosen over CNC milling for high-volume production of plastic enclosures?

  • •CNC milling cannot make smooth flat surfaces
  • •CNC milling has no recurring tooling costs
  • •Injection moulding works with any material
  • ✓Per-part cost drops sharply at high volume
4Selection of materials or components

What does aesthetics mean when selecting a material?

  • •How much it costs
  • •How recyclable it is
  • ✓How the product looks
  • •How well it functions
5Sources and origins

What raw material is iron mostly extracted from?

  • •Bauxite
  • •Crude oil
  • ✓Iron ore
  • •Limestone
6Specialist techniques and processes

What is the main purpose of using a jig in batch production?

  • •To allow the operator to skip safety checks
  • •To convert a one-off into a unique product
  • ✓To guide tools and ensure identical parts
  • •To slow the process down for safety reasons

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