Specialist technical principles
What's covered
Key facts
Ecological and social footprint
Bamboo is promoted as a sustainable alternative to traditional hardwoods because it regrows rapidly after cutting without replanting — bamboo is a grass, so the cut stems regenerate from the existing root system, and some species grow up to around 1 m per day.
Forces and stresses
Compression is a pushing force that shortens a material along its axis (tries to crush along its length).
Scales of production
Batch production makes identical items in fixed-size groups (batches), then the line switches to produce a different product. Examples: bakery batches, a furniture range built 50 at a time.
Selection of materials or components
Cast iron is brittle under impact loading, which makes it unsuitable for a portable gym dumbbell handle (impact-loaded). The cast-iron dumbbell weight is fine because the loading is static; the handle takes shock loads on drop.
Sources and origins
Air drying timber takes longer than kiln drying but uses far less energy — kilns burn fuel or electricity to heat the chamber, while air drying relies on ambient airflow.
Specialist techniques and processes
Annealing softens a metal by heating it above its recrystallisation temperature and then allowing it to cool slowly, increasing ductility and reducing hardness.
Stock forms, types and sizes
A4 paper is half the area of A3, not twice it. Folding an A3 sheet in half along its long edge produces two A4 sheets.
Surface treatments and finishes
Anodising aluminium is an electrolytic process that thickens the natural oxide layer on the metal surface, increasing corrosion resistance and wear resistance. It can also hold dye for coloured finishes.
Using and working with materials
ABS (acrylonitrile butadiene styrene) is used to make LEGO bricks because of its toughness and impact resistance; "Lego bricks have primarily been made from ABS since 1963."
Ecological and social footprint
Carbon footprint is the total greenhouse gas emissions associated with a product's full life cycle — including raw material extraction, manufacture, transport, use and disposal — not just the emissions at the factory.
Sample questions
A taste of the 149 questions in this topic, answers marked. Sign up to practise the full set with spaced repetition.
Why is fast fashion a particular environmental concern in the textile industry?
- •Fast fashion garments are heavier than usual
- •Fast fashion only sells in winter months
- •Fast fashion uses only recycled materials
- ✓Short product life sends large volumes to landfill
Which is a force named in the D&T forces and stresses content?
- •Friction
- •Gravity
- •Momentum
- ✓Tension
Why is injection moulding chosen over CNC milling for high-volume production of plastic enclosures?
- •CNC milling cannot make smooth flat surfaces
- •CNC milling has no recurring tooling costs
- •Injection moulding works with any material
- ✓Per-part cost drops sharply at high volume
What does aesthetics mean when selecting a material?
- •How much it costs
- •How recyclable it is
- ✓How the product looks
- •How well it functions
What raw material is iron mostly extracted from?
- •Bauxite
- •Crude oil
- ✓Iron ore
- •Limestone
What is the main purpose of using a jig in batch production?
- •To allow the operator to skip safety checks
- •To convert a one-off into a unique product
- ✓To guide tools and ensure identical parts
- •To slow the process down for safety reasons
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