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GCSE Design & Technology

Core technical principles

149 questions7 subtopicsAQAEdexcelEduqasOCRCCEA
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What's covered

Materials and their working properties40
Mechanical devices27
Developments in new materials26
Systems approach to designing26
New and emerging technologies11
Energy generation and storage10
+ 1 more subtopic
Extended Response Practice1

Key facts

1

Developments in new materials

Composite materials such as CFRP are used for high-performance bicycle frames because of their high strength-to-weight ratio compared to steel or aluminium — equal stiffness at lower mass.

2

Energy generation and storage

A capacitor is an electronic component that stores energy in an electric field between two plates and can release it very quickly when discharged.

3

Materials and their working properties

Cast iron tends to be brittle (except for malleable cast iron, which approaches mild steel's properties); cast iron is generally more brittle than mild steel.

4

Mechanical devices

A 3/2 directional control valve has 3 ports and 2 positions; it controls a single-acting cylinder (supply, exhaust, switch-over).

5

New and emerging technologies

Additive manufacturing (3D printing) builds three-dimensional parts layer by layer from a digital CAD model.

6

Systems approach to designing

The 555 timer IC in astable mode produces a continuous square-wave pulse train; the frequency and duty cycle are set by external resistors and a capacitor.

7

Developments in new materials

Formula 1 monocoque chassis are built primarily from carbon-fibre-reinforced polymer (CFRP) — chosen for combined stiffness, low mass, and energy absorption in crashes.

8

Energy generation and storage

A hydrogen fuel cell generates electricity by electrochemically combining hydrogen and oxygen; the only by-product is water (plus heat).

9

Materials and their working properties

Density is mass per unit volume, measured in kg/m³.

10

Mechanical devices

A 5/2 directional control valve (5 ports, 2 positions) switches air to either side of a double-acting cylinder, enabling controlled extend/retract motion.

Sample questions

A taste of the 149 questions in this topic, answers marked. Sign up to practise the full set with spaced repetition.

1Developments in new materials

Why are composite materials used for high-performance bicycle frames?

  • •Easier to weld and repair after a crash
  • ✓High strength-to-weight ratio compared to metals
  • •Lower raw material cost than equivalent steel frames
  • •Naturally resistant to ultraviolet light degradation
2Energy generation and storage

Which of these is a non-renewable energy source?

  • •Geothermal
  • ✓Natural gas
  • •Tidal flow
  • •Wind
3Materials and their working properties

Which property describes a material's ability to return to its original shape after a force is removed?

  • •Ductility
  • ✓Elasticity
  • •Hardness
  • •Plasticity
4Mechanical devices

How is mechanical advantage calculated?

  • •Effort divided by load
  • ✓Load divided by effort
  • •Load minus effort
  • •Load multiplied by effort
5New and emerging technologies

Which manufacturing process builds parts layer by layer from a digital model?

  • ✓Additive manufacturing
  • •Compression moulding
  • •Sheet metal stamping
  • •Subtractive milling
6Systems approach to designing

In a systems diagram, what stage sits between input and output?

  • •Driver
  • •Feedback
  • ✓Process
  • •Sensor

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